Mask roller die

Mask roller die Specification

Diameter
Customized as per requirement

Capacity
Up to 60,000 pcs/day

Material
Premium Quality Alloy Steel

Dimensions
Customized

Technique
CNC Precision Machining

Standard
Industrial Grade

Belt Width
170 mm

Feature
High Precision Cutting

Core Type
Solid/Coreless configuration available

Design
Customized by mask pattern and client request

Roller Type
Rotary die cut roller

Tolerance
0.01 mm

Application
Surgical/Medical Mask Manufacturing

Hardness
58-62 HRC

Service Life
Over 1 million cycles

Operating Speed
300-350 pieces/minute

Packaging
Protective Export-grade Packaging

Surface Treatment
Hard Chrome Plating

Mask roller die Trade Information

Minimum Order Quantity
10 Pieces

Supply Ability
10 Pieces Per Month

Delivery Time
7 Days

About Mask roller die

Hello, We are N95 mask roller die manufacturer from Surat, Gujarat. We do customized machining of die as per your mask size and shape. we have some ready regular designs to give you immediate delivery.
Please call us on 9978922288 or keytexmachines@gmail.com for more interaction on this.
Thank you :)

Engineered for Medical Mask Manufacturing

Our rotary die cut rollers are optimized for high-speed, high-volume medical mask manufacturing environments, meeting the stringent demands of surgical and healthcare industries. Each unit is built using advanced CNC precision machining and high-grade alloy steel, ensuring consistent high-precision cutting, long service life, and maximum reliability even under intensive use.

Fully Customizable to Your Production Needs

From customizable diameters, belt widths, and mask patterns to solid or coreless core types, we tailor every roller die to match your production specifications and client requirements. Our experienced design team collaborates closely with you to deliver rollers that integrate seamlessly into your assembly line and inspire operational excellence.

Outstanding Durability and Precision

With a hard chrome plated surface and a hardness rating of 58-62 HRC, these die rollers guarantee superior wear resistance. The combination of high tolerance (0.01 mm) and premium materials ensures precise, repeatable results for over 1 million cycles, upheld by export-grade protective packaging for safe delivery worldwide.

FAQ's of Mask roller die:

Q: How is the mask roller die customized for different mask patterns?

A: Our design team collaborates with clients to customize the roller die according to specific mask patterns and production requirements. Using precise CNC machining, we can engrave or shape the roller to match any pattern and dimension needed, ensuring seamless integration into your assembly line.

Q: What advantages does the hard chrome plating offer?

A: Hard chrome plating significantly enhances the roller's surface hardness and wear resistance, protecting it from corrosion and extending its service life well beyond one million cycles, even in demanding mask manufacturing environments.

Q: When should I consider choosing coreless versus solid core types?

A: The choice between coreless and solid core types depends on your machine's compatibility and operational preferences. Solid cores offer increased rigidity, while coreless designs are lighter and can be suited to specific machinery configurations. We provide expert consultation to help you select the best option for your setup.

Q: Where are your mask roller dies manufactured and shipped from?

A: All of our roller dies are manufactured in India, following strict industrial-grade standards. We offer global shipping with protective export-grade packaging to ensure safe delivery of every unit to your facility.

Q: What is the process for ordering a customized mask roller die?

A: Clients can contact us with their specifications, including mask pattern, production volume, machine compatibility, and desired dimensions. Our team reviews your requirements, provides design assistance, and delivers a detailed production timeline before commencing CNC precision manufacturing.

Q: How does the roller achieve such high precision and cutting capacity?

A: The combination of advanced CNC machining, strict dimensional tolerance (0.01 mm), and high-quality alloy steel material ensures exceptionally accurate and consistent performance, allowing the roller to reliably process up to 60,000 pieces per day at speeds of 300-350 pieces per minute.